Custom-Cut Rigid Foam Blocks Ready for Any Application
Tailored for Precision and Efficiency
We understand that every project has its own unique requirements. That’s why we offer tailored cutting services to produce foam blocks in custom sizes, shapes, and thicknesses. From basic panel cuts to more complex shapes, our processing team ensures precision at every step.
By delivering pre-cut blocks, we save you time, reduce waste, and help you achieve tighter tolerances in your finished product. Whether you need square edges, beveled corners, or clean billet sections, we’ve got you covered.
Get Your Foam Blocks Prepped and Ready for Final Fabrication
In addition to cutting, Southern Urethane offers a range of processing services to prepare your foam for downstream applications. These include shaping, profiling, and bonding services that ensure your blocks meet both structural and aesthetic needs.
Whether it’s preparing billets for mold-making, laminating multiple layers, or creating lightweight cores for marine or aerospace use, our team is equipped to help. Our goal is to make your materials as efficient and effective as possible from the moment they arrive.
Processing Services Include
- Block bonding and lamination
- Surface planing and flattening
- Shaping for molds, plugs, or insulation forms
- Profiling to suit complex or curved surfaces
Seamless & Efficient
From Marine to Manufacturing,
We've Got You Covered
Cut to Fit Your Industry
Our cutting and processing services are trusted across multiple industries where accuracy and performance are essential. Construction companies rely on us for insulation blocks that fit seamlessly into walls or voids. Marine manufacturers turn to us for floatation billets and core materials shaped to precise profiles. Industrial designers and toolmakers benefit from blocks prepped for CNC machining or fibreglass layups.
Industries We Serve
- Construction and infrastructure
- Marine and buoyancy applications
- Pattern and mold making
- Insulation for tanks, pipes, and buildings